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Custom Order Production Management System "Production Number Staff III"

A customized order production management system that allows for total centralized management of estimates and orders in the manufacturing industry.

"Manufacturing Number Staff III" is a production management system that can centrally manage the estimation, order, production number management, processes, ordering, payments, costs, sales, and inventory management tasks in the manufacturing industry, focusing on custom-made production such as machine production and molds. As the internet era becomes more advanced, data linkage between headquarters and business sites, data communication between departments, and information collaboration with the field through tablet PCs and smartphones are becoming increasingly important. [Features] ■ A total system from estimation to project, budget, ordering, purchasing, and receivables/payables management ■ Progress management of processes ■ Real-time cost management *For more details, please download the PDF or feel free to contact us.

  • Internal Control and Operational Management
  • Production Management System
  • Order production management system

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[Dr. Engineering Family Implementation Case] Sosei Engineering Co., Ltd.

Visualization of the manufacturing site by Dr. Engineering Family leads to a positive cycle of increased orders and cost reduction!

We would like to introduce a case study of the implementation of "Dr. Process Family" at Sosei Engineering Co., Ltd. Since its establishment, Sosei Engineering has been expanding its application fields in semiconductor mold manufacturing, including injection molding molds for electronic components (connectors) and press mold parts related to the automotive industry. They are a mold manufacturer that provides a consistent service from mold design to manufacturing and assembly. Since the introduction of Dr. Process PRO/Dr. Cost PRO in 2015, President Nagamoto's diligent efforts and leadership have borne fruit, establishing the system as an indispensable core of the production site, responsible for both increasing orders and improving production efficiency. [Case Study] ■ Implementation Site: Sosei Engineering Co., Ltd. ■ Implemented Products: Dr. Process PRO, Dr. Cost PRO *On our website, we also introduce the "Detailed Functions" and "Case Studies" of each product. Additionally, we offer online demos. By applying through the site below, you can also view the "Product Introduction Video." We invite you to visit the site below.

  • Other molds
  • Process Control System
  • Production Scheduler
  • Order production management system

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Digitalization of Custom Order Production Site "Dr. Process Navi" Basic

Achieve process management/cost management that fits the realities of many manufacturing sites, regardless of company size! Customized order production specialized "Dr. Process Navi" Basic.

The "Dr. Process Navi" series is a process management/cost management system specialized for make-to-order production. It covers single-item low-volume production (variety production) within make-to-order manufacturing, including mold manufacturing, prototyping, equipment manufacturing, and dedicated equipment manufacturing. The "Dr. Process Navi" series offers three editions tailored to the management levels of companies, and all editions come standard with a master schedule Gantt chart, system integration features, and individual cost management functions. Dr. Process Navi Basic is ideal for clarifying milestones and digitizing on-site achievements. It addresses the following challenges: - There is no dedicated person for process design (process input and schedule planning). - There is no one who can grasp the overall manufacturing process and create plans. - The number of parts and processes is too high, making it difficult to create process plans for each production number. - Decisions on parts and process steps are often made based on on-site judgment (experience and intuition). - Even if process design is done, there are too many changes to manage effectively.

  • Database
  • Process Control System
  • Cost Management System
  • Order production management system

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Case study of vertical implementation of process management system in the equipment manufacturing and mold manufacturing department.

A case study on the full-scale utilization of tablet devices in line with the introduction of Dr. Engineering PRO, and the establishment of an integrated process management system at Kurosaki Harima Corporation!

We would like to introduce a case study of the implementation of "Dr. Process PRO" and "Web Performance Option" at Kurozaki Harima Corporation. The Kurozaki Harima Group was founded in 1919, and its main refractory business supports the material industry, including the steel industry, as a major player in Japan. The company operates in three business areas: refractory bricks, ceramics, and furnaces. The department that utilizes Dr. Process PRO has its office and factory located within the headquarters factory. Inside the factory, dozens of machine tools are neatly arranged, manufacturing molds for brick forming and SN devices (iron flow control devices), playing a central role in the refractory engineering that Kurozaki Harima Corporation takes pride in. [Case Study] ■ Implementation Site: Kurozaki Harima Corporation ■ Implemented Products: Dr. Process PRO, Web Performance Option *On our website, we also introduce the "Detailed Features" and "Implementation Cases" of each product. Additionally, we offer online demos. By applying through the site below, you can also view the "Product Introduction Video." We encourage you to visit the site below.

  • Other molds
  • Process Control System
  • Production Scheduler
  • Order production management system

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Maximize productivity in mold manufacturing with automated scheduling using a high-performance scheduler!

Contributing to on-time delivery and maximizing productivity through high-performance, high-precision automatic scheduling! Mold manufacturing specialized "Dr. Process Navi" Enterprise.

The "Dr. Process Navi" series is a process management/cost management system specialized for make-to-order production. It focuses on single-item and small-batch production within make-to-order manufacturing, such as mold manufacturing, prototyping, equipment manufacturing, and dedicated equipment manufacturing. The "Dr. Process Navi" series offers three editions tailored to the management level of companies, and all editions come standard with a master schedule Gantt chart, system integration features, and individual cost management functions. Dr. Process Navi Enterprise takes resource constraints into account to the utmost extent, contributing to on-time delivery and maximizing operational rates. It addresses the following challenges: - There is a need for a system that fits make-to-order production, particularly single-item and small-batch production. - We want to achieve information sharing and standardization through the systematization of process design tasks using tools like Excel. - There is a need for the automatic creation of detailed scheduling plans that consider various conditions, not just the allocation of people and machines. - We want to create a manufacturing environment that is resilient to changes in delivery dates, rush orders, and design changes. - We want to manage individual costs in real-time during processing and predict the final costs while processing.

  • Production Scheduler
  • Process Control System
  • Cost Management System
  • Order production management system

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Maximize productivity in equipment manufacturing through automated scheduling with a high-performance scheduler!

Contributing to strict adherence to deadlines and maximizing productivity through high-functionality, high-precision automatic scheduling! Equipment manufacturing specialized "Dr. Process Navi" Enterprise.

The "Dr. Process Navi" series is a process management/cost management system specialized for make-to-order production. It focuses on single-item, small-batch production within make-to-order manufacturing, including mold manufacturing, prototyping, equipment manufacturing, and dedicated equipment manufacturing. The "Dr. Process Navi" series offers three editions tailored to the management level of companies, and all editions come standard with a master schedule Gantt chart, system integration features, and individual cost management functions. Dr. Process Navi Enterprise takes resource constraints into account to the utmost extent, contributing to on-time delivery and maximizing operational efficiency. It addresses the following challenges: - There is a need for a system that fits make-to-order production, particularly single-item and small-batch production. - We want to achieve information sharing and standardization through the systematization of process design tasks using tools like Excel. - There is a need for the automatic creation of detailed scheduling plans that consider various conditions, not just the allocation of people and machines. - We want to create a manufacturing environment that is resilient to changes in delivery dates, rush orders, and design changes. - We want to manage individual costs in real-time during processing and predict the final costs while processing.

  • Production Scheduler
  • Process Control System
  • Cost Management System
  • Order production management system

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Production Management System 'rBOM' for Industrial Transport Vehicle Manufacturing.

Fully supports production management from individual orders and small-lot production sales.

Comprehensive sales management from individual order inquiries to payment, and production management from bill of materials (BOM) management to arrangement. We also support functions that contribute to company growth, such as automatic parts arrangement and maintenance BOM management. **Effects after implementing the production management system rBOM:** - Promotion of proposal-based sales - Creation of valuable design time - Increased factory productivity - Improvement of procurement QCD - Enhanced cost accuracy and profits - Added product value through maintenance - Establishment of an information platform Example: Improvement of procurement QCD Inventory status of parts and products is often managed separately within the company. However, by implementing the production management system 'rBOM', you can always grasp the surplus and shortage of parts, enabling centralized information management! This production management system is particularly effective for managing order production, small-lot production of various types, and sudden specification changes, which are difficult to forecast. It reduces the man-hours required for inter-departmental confirmations, leading to significant business efficiency improvements. *For more details, please download the production management system rBOM catalog.*

  • Production Management System
  • Order production management system

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[Production Management] rBOM Implementation Effects by Business Type - Sales Department

We will improve our sales proposal skills to secure as many orders as possible.

<IT Subsidy Eligible Products> Introducing the benefits of the production management system 'rBOM' designed for custom order production and small-lot manufacturing industries. - Unable to retain records of meetings with customers and project information such as background. - Sales activities are not conducted according to the appropriate sales scenarios. - Must confirm with engineers every time when creating estimates. rBOM solves these issues! 【Implementation Effects】 - Required items such as expected order dates and project ranks (probability) are made mandatory to prevent reporting omissions. - By registering information related to projects, such as visit notes, in the activity registration screen, daily and weekly reports become unnecessary. - Can manage and reference the history of estimates and orders. - Management can share sales activities, making it easier to give instructions to responsible personnel. - Estimates can be completed simply by selecting specifications, allowing for same-day estimate responses by sales alone. - Estimates are standardized, eliminating fluctuations in estimate amounts for each salesperson. - Sales can propose standard products, stabilizing product quality, delivery times, and profits. *For more details, please refer to the PDF document or feel free to contact us.

  • Production Management System
  • Order production management system

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